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How does an automatic gas nozzle work?

May 31, 2023

 

An automatic gas nozzle, also known as an auto-shutoff nozzle, works based on a combination of mechanical and hydraulic principles to control the flow of fuel and automatically shut off when the fuel tank is full. Here's a general overview of how an automatic gas nozzle works:

Opening the Nozzle: When a user lifts the automatic gas nozzle from its holder and inserts it into the fuel tank filler neck of their vehicle, it triggers the opening mechanism. This mechanism allows fuel to flow through the nozzle.

Fuel Flow Control: As fuel flows through the nozzle, it passes through a flow control valve or a diaphragm mechanism. This valve or diaphragm helps regulate and control the flow rate of the fuel. It ensures that the fuel is dispensed at a consistent rate, allowing for efficient and controlled fueling.

Sensing the Fuel Level: Inside the nozzle, there is a sensing mechanism that monitors the fuel level in the tank during fueling. This mechanism can be a venturi system, a ball float, or an electronic sensor, depending on the design of the nozzle. It measures the pressure or the position of the float to determine the fuel level.

Auto-Shutoff Mechanism: When the fuel level in the tank reaches a certain point, indicating that the tank is nearly full, the auto-shutoff mechanism is triggered. This mechanism can be actuated by the pressure change or the position of the float, depending on the sensing mechanism used.

Closing the Nozzle: Once the auto-shutoff mechanism is triggered, it activates the closure mechanism of the nozzle. This mechanism closes the valve or diaphragm, cutting off the fuel flow. The closure can be achieved by mechanical linkages or hydraulic forces.

Preventing Fuel Spillage: The automatic gas nozzle is designed to minimize fuel spillage after fueling is complete. It often incorporates features such as a dripless design, a sealing mechanism, or a check valve to prevent fuel from dripping or spattering when the nozzle is removed from the fuel tank.

The precise design and mechanisms of automatic gas nozzles may vary between manufacturers and models. However, the overall principle remains the same: controlling the flow of fuel, monitoring the fuel level, and automatically shutting off the fuel flow to prevent overfilling and spillage. These nozzles are designed with safety and efficiency in mind, providing a convenient and reliable fueling experience for users.

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